This is the section where dye (business) recipes are organized. In this part, raw materials to be used in the recipe, usage ratios, dye to be applied, bleaching and pre-process types are defined. Also, graphics of processes to be applied in the recipe could also be included in this screen.

Figure 1  Dye Recipe

The application automatically assigns the last recipe number and displays it in Recipe No field. Recipe number could be selected by pressing the F9 key or clicking the list button. The name of the recipe is displayed next to its number.
System date is displayed automatically in the Date field. This date could be set to the recipe creation date. Recipe lists for a given date could be generated.
The name of the created recipe is entered in the Name field.
Laboratory color code that will be included in the recipe is entered in the Color Code field. Recipe prepared in the laboratory is selected from the card list displayed after pressing F9 key or clicking the list button.


Figure 2  Laboratory Recipe List

As a result of this procedure, color study (raw material and usage ratios) prepared in the laboratory is displayed in the dye recipe.

Color Table Number field next to color code field, denotes which study will be in the recipe. 2. color table no field is used in double dying recipes.

In order to define the process codes for standard processed such as pre-process, bleaching, washing, dye, softening, etc. used in the recipe, fields in Process Default Values in SentezDye parameters are used.

Select the pre-process type from the Pre-Process Cards in the Cards module. With this selection made, raw materials and their usage ratios defined in the pre-process card are automatically reflected to the business recipe. If you click the selection button or left-click the mouse while the cursor is on Pre-Process, the list of pre-process types are displayed. If the pre-process is not in the list, select Pre-Process cards from Cards module and introduce the pre-process to the system. (In order for the newly added Pre-Process type to be displayed in the recipe, the pre-process type introduction should be made while the recipe screen is closed)

In the Bleaching field, the bleaching type defined in the Bleaching Type Cards of the Bleaching module is selected. According to this selection made, raw material and usage ratios defined in bleaching type card is displayed in tje business recipe automatically. If the selection button is clicked or the mouse is left-clicked the list where bleaching type definitions are displayed. The selection could also be made from that list. If the Bleaching type to be applied is not in the list, then a new Bleaching type could be defined in the Bleaching Type. (In order for the newly added Bleaching type to be displayed in the recipe, the bleaching type introduction should be made while the recipe screen is closed)

Chemical raw materials, which are defined in the "Raw Materials Not to be used in Bleaching" in Pre-Process recipe section of Pre-Process tab of SentezDye Parameters will not be displayed on the recipe.

Dyeing field is parametric. If the selection made in the Dye Type Setting field of recipe Tab of SentezDye Parameters becomes Laboratory Recipe, then dye information of the laboratory study is displayed on the recipe automatically. According to the selection made in this field, raw material and usage rates defined in the dye type card are displayed in the business recipe automatically. Left-click to see the dye type explanations on list displayed on the screen. Selection could be made from that list as well. If the appropriate Dye Type is not on the list, a new Dye definiton could be entered from Dye Type Cards of the Cards module. (In order to see the newly defined Dye type in the recipe, Dye type must be saved while the recipe window is closed.)

In the Washing field, select the Washing type defined in the Washing Type Cards of Cards Modole. According to the selection made, raw material and usage ratios defined in Washing Type Cards is displayed on the business recipe. If you left-click on the Washing title on the screen, the list of washing types is displayed and the selectiom could be made from that list. If the washing type to be applied is not in the list, a new washing type definition could be entered from Washing Type Cards of the Cards module. (In order to see the newly defined Washing type in the recipe, Washing type must be saved while the recipe window is closed.)

Softening type defined in the Softening Type Cards in the Cards module is selected in the Softenin field. According to this selection made, raw material and usage ratios are automatically displayed in the business recipe. If you left-click while the cursor is over softening title, then the list of softening type explanations is displayed. The selection could also be made from this list. If the necessary softening type is not in the list, then a new softening type could be defined in softening type card in the Cards module. (In order to see the newly defined Softening type in the recipe, Softening type must be saved while the recipe window is closed.)

Other-1, Other-2 fields are used to carry out processes different than already existing (pre-process, Bleaching, Dye, Washing and Softening) processes, onto the recipe. Thesee fields could be selected from among process types defined in the Other recipe Definitios in Cards module. Due this selection made, raw material and usage ratios defined in the card are reflected to the business recipe. If the mouse is lieft-clicked while the cursor is on Other-1 and Other-2 titles, the list on which other recipe definitions are displayed on the screen, and the necessary selection could be made. If the recipe definition to be applied is not on the list, a new definition could be entered in other recipe definition field on Cards module.

Enter the process code of the other recipe definitions in the Process Code / fields next to Other-1 and Other-2 fields.

Enter the route (work flow) card code of the processes to be applied in the Work Flow field. Thus, processes in the route card are included in the recipe. In order to include processes, press F9 key or the list button to display Work Flow list and select the processes. If the work flow code is not in the list, press Shift+F9 or click the card button to add a new work flow code.
Enter the explanation related to the process in the Explanation field.

Special Tab
Special fields of any necessary type could be created in this section.

Special field definitions are entered in the Recipe (Special) field in Parameters module of SentezDye parameters.

Graphics Tab
If you should double-click in this field, you can select the graphic type for a given process from the Graphics menu displayed.

Figure 3  Graphics Tab

Result of automatic settings, graphics are automatically displayed due to default value definitions and laboratory color studies.

Explanation Tab
Explanation fields in thie section are parametric and up 10 explanation field could be defined. 

Explanation field definitions could be in Recipe (Special) tab in Parameters module of SentezDye parameters.

Recipe Detail Tab
Select the related process in the Process field from the list displayed after F9 key is pressed or the list button is clicked.
Select the related inventory in the Inventory Code field from the inventory list displayed after F9 key is pressed or the list button is clicked. If the inventory is not in the list, define a new inventory by pressing the Shift+F9 keys or clicking the card button.

If Recipe Inventory Explanation in Recipe Tab of SentezDye Parameters is selected as "Inventory Name" in the Inventory Explanation field, then the inventory name is displayed in this field. If explanation is selected as "Explanation-1", then information in the Explanation 1 field of the inventory card is displayed in this field.

In the Usage Ratio and Quantity fields, the above explanined process, inventory code, usage ratios and graphics are automatically organized after the automatic calculation. Any necessary changes could be made after this organization.

After setting recipe color code and the processes to be applied (pre-processes, bleaching, dyw, washing, etc), Automatic Calculation (Ctrl+F2) is selected thus, recipe (process code, raw material code, usage ratios and graphics) is automatically created.

Preparation of Double Dyeing Recipe:

In order to be able to prepate Double Dyeing Recipe, 2. Color Table Number next the Color Code must be different than Zero.

Recipe programs and raw materials to be used in the 2. Pre-Process, 2. Bleaching, 2. Dyeing, 2. Washing field of 2. step in double dyeing recipe are selected. Raw materials to be used according to this selection is displayed on the recipe automatically.

Preparation of Print Recipe:

In order to be able to have the Print Recipe, Print Process Code in General Tab of SentezDye Parameters must be defined. Thus fields required to have print recipe list will be created on recipe form and lot form. In order to be able to have the print recipe calculation processed, the process code in recipe detail must be the same with the Print Process Code defined in parameter.

You could define Template Queue number, Pat Quantity and dye rate values in the recipe details and have the calculations.

Recipe Costs Tab In the Expense Explanation field General costs generated during recipe study are defined in the Recipe Costs Tab
Cost Explanation field. By clicking the Selection button one of the cost options is selected. Costs are defined in Recipe Costs Tab of SentezDye Parameters In the Currency field, the cost's currency unit is defined. Necessary foreign currency units could be entered in Currency Rate Parameters section of SentezDye Parameters If currencies are defined in daily currencies section of cost module, then rate is displayed in the Rate field automatically. Manual entry is also accepted. In Currency Cost field, the foreign currency equivalent of cost is entered. Cost value is automatically brought to Total Cost field. Those definitions entered for recipe are reflected to recipe cost table to form the recipe cost.

MODIFICATIONS                                                             Main Menu

Select Dye recipe from recipe Module to make changes. Press F9 key while the cursor is on Color No field, or click the list button, and select the process to make changes from the displayed recipe Cards List. Make the changes and save them by pressing f5 key or click the Confirm button. If the changes will be made in the inventory field, move the cursor to related inventory's row, make the necessary inventory or quantity changes and save them.  

CANCELLATION

To delete the whole business recipe, press F6 key or click the cancel button while the cursor is on the header information (recipe no, color code, etc) of the recipe. If a row cancellation on the recipe will take place, press F6 key or click the cancel button on the row to be deleted. 

RECIPE COPY

To copy a recipe, select recipe copy after right-clicking the Mouse or press Shift+F8 keys and bring recipe copy Form on the screen.

Figure 4  Recipe Copy Form By clicking the OK button, a copy of the related recipe with the new recipe number is generated.

AUTOMATIC CALCULATION                                           MainMenu

                                                        
This procedure will create recipe detail info (process, raw material, usage ratios, graphics) defined on the recipe automatically. To do this, select Automatic Calculation (Ctrl+F2) with mouse right-click after recipe header info (color code, dye bleaching, pre-process, etc) is defined.  

As a result of automatic calculation, information belonging to color code defined in the recipe (raw material, usage ratios, graphics) is reflected in the business recipe from the related laboratory recipe. Also regarding the selected recipe programs (dye, bleaching, pre-process types, etc) and work flow, information defined in cards (dye, bleaching, pre-process type card, etc) and recipe default value information (raw material, usage ratio and graphics) are reflected in the business recipe. 

Step by step analysis of automatic calculation

1) Information on the recipe form related with the color code is gathered.
2) Recipe Program (Dye, bleaching, pre-process type, etc) information is gathered.
3) Recipe default values defined for work flow process are gathered.
4) According to the dye percentage to be used and if there are changes in raw-material ratios per process, information from "Recipe Default Value Definitions-2" field of recipe defaults on Cards Module is gathered.
5) Fixed raw-material and usage information belonging to pre-process and washing defined in parameters is gathered. By putting together all this information the detail of the recipe is created.